Diamond Wire Saws for Marble Quarries
Diamond wires used for marble quarries which can vastly improve efficiency and reduce the waste of quarry resource vastly. It is benefit in environmental protection and works safety.
|
Diameter
(mm) |
Fitting |
Beads/M |
Material type |
Sawing speed
(©O/h) |
Lifetime
(©O/m) |
Liner speed
(m/s) |
remark |
|
¦µ11 |
Spring
Plastic |
28/30/32
32 |
Class A
White Crystalline
Travertine |
10-20 |
30-55 |
35-40 |
Beads Sinterd |
|
Spring
Plastic |
28/30/32
32 |
Class B
Compact |
8-16 |
15-35 |
33-38 |
Beads Sinterd |
|
Spring
Plastic |
28/30/32
32 |
Class C-D
Coloured abrasive |
5-8 |
10-25 |
30-35 |
Beads Sinterd |
|
¦µ11
¦µ10.5 |
Spring
Plastic |
28/30/32
32 |
A---D |
12-25 |
10-30 |
30-35 |
Beads Electroplated |
We can make HRB 80-95 hardness bond and the different diamond formula according to the type of material.
Diamond wire Saws for marble profiling cutting
The advantage of the diamond wires for profiling are stable cutting, high performance, smooth cutting face, and accurate of processing ect.
|
Diameter
(mm) |
Fitting |
Beads/M |
Material type |
Sawing speed
(mm/min) |
Lifetime
(m2/m) |
Liner speed
(m/s) |
|
¦µ8.8
¦µ8.2 |
Plastic |
32 |
Class A
Class B
Class C-D |
20-35
15-25
10-20 |
30-50
25-40
20-30 |
30-40
28-35
28-30 |
Note:The sawing speed is calculated by sawing depth (mm) per minute
Recommendations:
1. The rotation of the wire should be regularly checked
2. The beads wear profile should be regularly inspected
3. The connections should be changed whenever excessively high wear of the adjacent beads is noted
4. The cable tension is set to 250-300kg(4-5mmdiameter cable)
5. Adjust the liner speed of the wire to the material being sawn:
Granite class 1¡ª2: 25¡ª30m/s
Granite class 3¡ª4: 22¡ª26m/s
Granite class 5: 20¡ª24m/s
Marble: 30¡ª35m/s
Abrasive stone: 30¡ª35m/s
6. During the sharpening of a new wire ,the liner speed must be reduced by 2-3m/s
7. Water spraying between 15-25L/min
Diamond Wire Saws for Marble squaring and cutting
1£®The wire allows significantly greater sawing heights than large discs.
2£®Thinner cutting width, and more precise .
3£®By virtue of its reliability, adjust the cutting techniques according to different stone material.
4£®Noise nuisance generated by diamond wire saw is significantly less than produced by other sawing techniques.
|
Diameter
(mm) |
Fitting |
Beads/M |
Material type |
Sawing speed
(m2/h) |
Lifetime
(m2/m) |
Liner speed
(ms/s) |
remark |
|
¦µ10 |
Plastic |
32 |
Class A:
Crystalline and travertine
Class B:
Compact
Class C-D:
Coloured abrasive |
5-8
3-5
2-5 |
30-70
20-50
15-30 |
30-35
30-35
26-30 |
Sintered |
|
¦µ10.5 |
Plastic |
32 |
|
¦µ11 |
Plastic |
32 |
|
¦µ11 |
Plastic |
32 |
Mixed marble |
5-10 |
20-40 |
30-35 |
electroplate |
|
